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Ford Edge HySeries Plug-In Hydrogen Concept Car
The HySeries electric drive system in this Ford Edge plug-in hydrogen hybrid concept vehicle may someday be the culmination of a convergence of advanced battery and fuel cell technology, as envisioned by the 2007 Independent Expert Panel report to the California Air Resources Board on the status and progress of ZEV technology.

2007 Electric Car Progress Report



By EV World

Expert panel reports to California Air Resources Board on status of both battery and fuel cell vehicle technology.


Open Access Article Originally Published: April 22, 2007

Tantalizingly close, but not quite ready for prime time. That's the conclusion of the latest Independent Expert Panel report to the California Air Resources Board (CARB) on the "Status and Prospects for Zero Emission Vehicle Technology."

For the last decade, California has relied on experts to advise it on the progress of electric car technology in all its manifestations, from battery-only EVs called "Full Performance Battery Electric Vehicles" or FPBEVs in the report to hydrogen-fueled vehicles, including those that burn it directly in an internal combustion engine (H2ICVs) and those that rely on fuel cells (FCEVs).

And with each report there has been progress; certainly not a pace that regulators and environmentalists would wish to see, but progress, nonetheless. And the 2007 report doesn't break that pattern. It sees slow, but steady progress in battery and fuel cell development, but hurdles remain, both technologically and economically.

That assessment is already being challenged by electric car advocates who see its conclusions still unduly supportive of hydrogen fuel cell technology, but having reviewed the 13-page executive summary, that appraisal seems unwarranted. In summarizing the findings of the panel, which included not only evaluations of three key "candidate" technologies: energy storage, hydrogen storage and fuel cells but also interviews with and questionnaires to battery and automobile manufacturers, they concluded that...

... at this time no fuel cell developer has achieved the necessary requirements for automotive fuel cell commercialization.

Further, on the question of hydrogen storage, they observe.

Storing sufficient hydrogen on a vehicle to power it for adequate distance, safely, and at reasonable cost, without an excessive weight penalty has been and remains a serious challenge for the automobile industry and its suppliers.

...Unlike other major technologies being pursued in support of ZEVs, hydrogen storage technologies have advanced relatively little in recent years.

So, be it battery energy density or hydrogen storage capacity and the resultant impact each has on vehicle performance and range, in particular, ZEV's continue to be perceived, at least by manufacturers and CARB's expert panel as having limited immediate utility and therefore commercial prospects when compared to fossil fuel alternatives.

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16 comments so far...

17-May-2007
56242
   Remember " Where's Waldo " ? Where is Dr . Lloyd ? He was the dealmaker at CARB and made such a great deal with the " Big Greasy " that he was appointed the head of the H2O fuel cell consortium in West Sacramento , Califoirnia . Acpropulsion designed and fabricated the prototype GM EV1 and the second generation vehicles used NMH batteries . It has been very embarrasing for GM to finally understand the biggest blunder of this century , the BEV Genie would not go back into it's lamp . They do not have a very clean reputation in the last century . The reacquisition of the Nazi owned Opel motors without divesting the blood money to the surviving slave laborers . The national acquisition of most of the clean electric rapid transit systems and dismantling them , then replacing with dirty GM buses was a real crime but not quite as criminal as the slave labor issue .
Posted by: John Hurt

15-May-2007
56217
   Today's article regarding Lithium Technology Corporation's Lithium Ferrous Phosphate battery is indeed good news. I don't know yet if they can mass produce it, but it packs more power into fewer cells. It is reported that it will last 3000 cycles (about 150000 miles) and manage 60 miles before recharge. Something with which to build an electric hybrid. Dr. Frank of UC-Davis is enthusiastic.
Posted by: Robert Berger

15-May-2007
56217
   Today's article regarding Lithium Technology Corporation's Lithium Ferrous Phosphate battery is indeed good news. I don't know yet if they can mass produce it, but it packs more power into fewer cells. It is reported that it will last 3000 cycles (about 150000 miles) and manage 60 miles before recharge. Something with which to build an electric hybrid. Dr. Frank of UC-Davis is enthusiastic.
Posted by: Robert Berger

24-Apr-2007
55910
   CARB continues its caving in to the oil and auto industry. CARB knows that Nickel Metal Hydride battery Electric cars are viable, still running after 5 years, and cost-effective; CARB, after all, collaborated with the auto and oil companies in allowing them to crush over 2000 full-function ZEVs.

CARB is being disingenuous in claiming that NiMH is "too expensive" because the battery alone may cost up to $15,000 for a FFEV, and up to $5,000 for a serial plug-in like the volt.

After all, NiMH technology is here, now, and proven to work! Fuel cells not only are more expensive, but they will take EXTENSIVE RESEARCH before they can even be evaluated. Then there's the problem of the tanks needed, and the production of the H2 gas, and compressing it...and then, why not use CNG, it's clean and here now? If CARB claims a $15,000 battery pack is expensive, what about a $300,000 fuel cell??

So CARB's killing of the Electric car, they should admit, was a big MISTAKE. The fact that they are not admitting their mistake shows they are still dissimulating.

There are only 93 fuel cell cars 4 years after CARB killed the Electric car; there are still hundreds of all-electric RAV4-EV NiMH ZEV still running over 100 miles on a charge, and there would be hundreds more if not for CARB's surrender to the oil and auto companies monopoly power.

We need more Toyota RAV4-EV NiMH battery powered cars, to plug-in and charge from solar credits, and help finance the rooftop solar system. This "EV-PV" solution channels money from oil to solar power at the same time it reduces oil pollution, overseas wars, domestic and foreign oil dictators, and pollution, asthma, urban runoff, and oil dependency anemia.

CARB is abandoning its duty, as it did in 2003 when it killed the Electric car. The EV works, you can see ours run every day. There are still 328 in the hands of the public, thanks to Toyota.
Posted by: Doug Korthof


24-Apr-2007
55911
   The EBox is a $55,000 conversion because it is using a hand-assembled battery pack, hand-assembled motor/inverter/gear ratio, and is pretty much placed into each car by hand. Nevermind that you're already paying for a new Scion to start with on top of all the electric goodies. It's not economically feasible because there isn't enough volume to make it economically feasible and there isn't a custom chassis tailored to an EV drive to make it economically feasible.

Currently, Li Ion is about $700/kWh. In automotive volume, Argonne National Laboratories claims $250/kWh. In a 50 kWh pack to give a midsize car with Prius-like aerodynamics 250 miles range and with 500 cycle life to 100% discharge, this is roughly 125,000 miles life for a $12,500 pack in volume, and the pack will degrade after about 10 years if properly cooled and managed. Such a car would basically achieve operating cost parity with comparable non-hybrid gasoline cars at $2.50-3.00/gallon. BUT, we need mass production. A report titled 'Fuel Cell Vehicles: Solution or Shell Game' found that in high volume, the drivetrain, Li Ion battery pack and electric drive combo to give a midsize car with no special attention to efficiency 300 miles range and 0-60 mph less than 8 seconds would be $20,000. Add about $5-10k for the cost of the chassis and some additional profit.

The picture is much better for NiMH in terms of lifecycle operating cost. While range is about 1/2 to 2/3 that of Li Ion per unit of weight, they last a lot longer and would be slightly cheaper to produce in mass production. UC Davis quotes $220/kWh in automotive volume and 1,750 cycles to 100% discharge. Cobasys quotes a more conservative 1,200 cycles to 80% discharge. The Toyota RAV4EVs have confirmed the theory in the real world, with 100 mile range packs lasting over 150,000 miles. Further, Nickel based batteries have a shelf life measurable in decades, not years. The RAV4 packs in Southern California Edison's fleet show no signs of degredation despite being 10 years of age, nevermind individuals on the EV list and elsewhere owning NiCd and NiFe batteries lasting 30+ years with ease. It is not unreasonable to assume large format NiMH will last a similar amount of time. A study by Cuenca and Gaines found that life cycle operating cost parity between a mass produced NiMH equipped EV and a comparable gasoline powered car would be at under $1.30/gallon gas. Gas hasn't been that cheap for years, and never may be again. NiMH is well capable of offering 150-200 miles range, given the 180 mile range Solectria Force, 350 mile range solectria Sunrise, and 150 mile range GM EV1. Fast charging schemes have also been developed for the Ovonic and Panasonic batteries to charge from 0-80% in 20 minutes. Look up aerovironment. A mass produced midsize NiMH EV with 0-60 mph acceleration < 9 seconds, 100+ mph top speed, seats 5 adults, 150+ miles range could be feasible for $20,000.

Li Ion is viable today but still somewhat expensive. NiMH has been viable for 10 years, but Chevron has helped insure that we won't have access to large format NiMH until 2014, or until a large automaker agrees to mass produce an EV for the public to purchase. The likelihood of the latter occuring is about nil.

Tesla knows a $20,000-30,000 midsize EV is possible TODAY. They also realize they don't have the capability to do mass production yet, so they're selling hand-built exotics like the Roadster in order to raise money to do it. Maybe in 10 years they'll raise the $200+ million needed to mass produce a family-oriented car and pass all of America's strict regulations(those ones lobbied in place by the big 3 in the 70s to shut out competition). Too bad by then we'll be well past the peak in oil production. The energy crisis is now. The major players in the auto industry could rapidly change this paradigm, but they refuse. Much less profit in maintenance-free electrics. What consumers want is not the same as what the industry offers consumers a chance to buy...
Posted by: John Westlund


24-Apr-2007
55919
  

As with any pure electric car, the key parameters are the batteries’ recharge time, energy density and useful life. The point of reference is the only recent electric vehicle from a major manufacturer, the late, lamented General Motors EV1.

Unlike the EV1, which used lead-acid batteries, the 100-percent electric Tesla Roadster’s 900-pound battery — or Energy Storage System — produces a 249-mile (400-km) range and, best of all, it can recharge in as little as 3.5 hours, according to IEEE Spectrum.

Phoenix MotorCars' NanoSafe li-ions are probably the best tech yet, because they overcome the heat-resistance buildup issue, thus eliminating 400 lbs of cooling system, a hugely significant advantage over all other battery types and current EV makers.

In the meantime, Electric SmartCar EVs are beginning to make their entrance on these shores, while Electric Mini's are not far behind

Electric Cars Kick Gas!


Posted by: EV Rider

24-Apr-2007
55927
   My opinion... Grim...grim... if I need to wait for hydrogen to power my future . . . I live in Michigan where we have enough wind for 50% of our electrical needs and pv could produce in excess of the other half with present lead acid battery technology taking into account patterns of how people normally drive. In the Dakotas, they have enough renewable wind energy for everyone to have electric vehicles and drive 300,000 miles a year. ...but is that when BEV will be considered viable? That shouldn't be our standard. I feel those who largely dismiss BEV's, Impacts, Teslas, Phonix's and such have a commitment to see what they hope for and lose awareness of the 1,000's of examples of BEV success in front of them in their own state!!! The progress report does not sound honest enough. Grim and quite telling.
Posted by: Ben Brown

25-Apr-2007
55939
   GM needs to put a big wind turbine on top of the GM tower. Wind turbines on top of skyscrapers makes lots of sense to me, since they're already really high into the sky to catch the big winds..
Posted by: Durandal Roland

26-Apr-2007
55982
   This report indicates that CARB has an unusual bias against FPBEV's and PHEV's. I would say that, if CARB didn't 'Kill the Electric Car' all on its own, then they they probably contributed 75% or 80% to its untimely death!
Posted by: Ron Cochran

29-Apr-2007
56015
   Ron, whether through bias or incompetence, CARB has indeed painted an unnecessarily bleak outlook for the near-term success for PHEVs and BEVs. They use pessimistic battery costs based on prototype battery packs composed of 1000's of individual small cylindrical cells rather than properly designed large format packs which would use large prismatic cells with their attendant space and material savings over small cylindrical cells.

CARB continually notes that the battery costs for PHEVs and FPBEVs would not be recouped from fuel savings. This ignores the significant maintenance savings that PHEVs and BEVs would enjoy over conventional vehicles and even HEVs due to the proportional of the time they are in electrical versus mechanical drive mode.
Posted by: Peter Chase


23-Apr-2007
55907
   While experts would be useful, the $55,000 conversion cost for the EBox, for example, just shows how economically infeasible EVs are at this point. The authors do not seem very optimistic about prices coming down significantly, soon. This is understandable. However, if reports from China are accurate, all this analysis could be trumped by a different reality, one that has nothing to do with the progress or lack thereof in the U.S. The future of EVs is in China and these analyses of the domestic market may be largely a waste of time.
Posted by: Tom Street

28-Apr-2007
56006
   Glad to see GM has become the butt of so many jokes. How about some patriotism....personally, I think GM has done an awesome jobe with the Chevy Volt
Posted by: Morgan Chemis

01-May-2007
56030
   The continued existence and use of aging EV RAV-4s and similar vehicles prove that those who say EVs are not feasible for one technological reason or another are absolutely wrong. I am not saying that these vehicles are a perfect solution for every passenger vehicle use or geographic region, but there are millions of Americans who would gladly own one of these types of vehicles if they were only available.

Finance programs could be extended since EVs run practically forever, and that would make monthly costs attainable for many of us.

I have no idea if the Miles Automotive Javlon will come to market in late 08, but it will be a very sad euology for the US automotive industry, especially GM, if China brings the first affordable EV to the masses when Detroit had more than a decade jump on the world.

It seems silly to continue to speculate on the viability of EVs without some new battery technology when EVs using decade old battery technology continue to run just fine.

The only thing we seem to be waiting for is for those that currently make their money via ICE related industries to devise a way to make EVs as expensive. Once done, EVs will be available everywhere, as long as, those that currently make the most continue to make the most.

Thankfully, startups and independents will bring EVs to market whether the established ICE industries want it or not, because it is the right technology for the challenges the world faces. I look forward to the day when my toughest issue of the day is which EV to buy.
Posted by: Garry Holmberg


23-Apr-2007
55905
   They need real experts. The best in the EV world are ACPropulsion , Phoenix Motorcars and Tesla. They aren't sitting around talking they are building EVs. ACPropulsion already delivered the first eBox to Tom Hanks.

Maybe they should buy one of these real EVs and learn what the experts are doing instead of holding meetings to tell why they haven't done anything.

At least Toyota is committed to the lithium battery in 2008 hybrids. They will soon see what a difference advance tech batteries can do.
Posted by: jim stack


14-May-2008
61684
   good,nice,,,,sweet car !!!!!!=] i want the same one!!!!
Posted by: Vanessa wong

14-May-2008
61685
   good,nice,,,,sweet car !!!!!!=] i want the same one!!!!
Posted by: Vanessa wong


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